Non-Woven Abrasives Advancement

Most economists predict the United States industrial outlook for 2014 will show modest growth throughout the year. Despite the good news, industrial manufacturers across various industries are looking for ways to increase productivity while maximizing overall efficiency to keep operating costs down.

The question is: How can industrial manufacturers meet higher demand without increasing overhead?

As the demand for improved finishes increase--companies like Ford announce that the F-150 truck is moving to aluminum as the primary material fabricators need abrasives solutions that streamline their operations. Non-woven abrasives can provide an excellent solution.

What Is Non-Woven?

In its simplest form, non-woven is an abrasive product where the base is an open nylon filament web to which abrasive grain is bonded.

The advantages of non-woven abrasives come in many flavors. It is resilient, comfortable, waterproof, non-loading and non-rusting. This allows for the following advantages when used on portable grinding, sanding and finishing operations:

-A controlled cut with minimal stock removal

-A predictably consistent, uniform finish

-Ease of use and reduced operator training

-Increased safety over other grinding methods

-Ability to be used on irregular surfaces.

Primary Advantages

Non-woven provides benefits of faster cut rate, longer life and decreased rework due to smearing. Also, these products are extremely versatile. In many cases, multiple operations can be done using one non-woven disc.

The innovative disc material is stiff enough for challenging applications, but also soft enough to prevent gouging that can necessitate rework. An open-mesh-structured product does not load on coatings, adhesives or softer metals. And when used to deburr, the discs will not snag or shed like cloth or fiber discs. This advanced technology allows for improved cycle times, abrasive life and overall cost-per-part savings compared with traditional aluminum oxide grinding products.

Non-woven use in industry

Aerospace: For aerospace manufacturing, advanced surface conditioning products can be extremely useful for blending and deburring applications involving airframes and investment cast parts. By simplifying the process, aerospace manufacturers are now able to reduce cycle times, enhancing productivity and efficiency.

Transportation: These new technologies are also ideal for automotive, trucking and bus applications, such as frame repairs, weld blending, and surface paint preparations, including scuffing and blending. By providing fast, smear-free performance, transportation industry manufacturers can improve productivity through reduced labor requirements for surface finishing operations.

Energy: Quick and effective surface conditioning can help energy generation operations meet tight deadlines and decrease downtime. For example, new non-woven technology can be used in oil and gas operations to deburr pipe threads for rapid and precise pipeline fittings. Wind power operations can refurbish turbines and repair cracks in turbine blades.

Metal Fabrication: Maintenance and repair operations and metal fabricators can use recent innovations in non-woven surface conditioning for various applications, including blending, deburring and weld blending, surface prep prior to painting, rust and paint removal, and surface preparation prior to blending.

Increased Productivity

Recent advances in non-woven technology have made this a great area to increase productivity while keeping costs down. Innovative design and materials science have combined to yield a new generation of high-performance surface conditioning products that are durable, flexible and easy to use.

 See more at: http://www.iabrasive.com/.