This article introduces some advantages of metal wire drawing process alumina abrasive compound.
Drawing technology can make the surface texture greater for metal surface treatment process. In the process of metal wire drawing process, the wire drawing materials such as nylon band and abrasive compound will be needed. Metal wire drawing process alumina abrasive compound manufacturers use high purity α alumina with high removal rate of 8-11 um/hr, and don't like silica polishing compound that will condense into colloid. It can be reused in maximum limit cycle. The control for alumina particle size is extremely strict, but it is easy to clean, and has excellent lubrication performance, mainly used for machining non-ferrous metals and iron and steel. What’s more, it is environmental and non-toxic, and does not contain nitrite, and has great emulsion stability performance.
Abrasive compound is made by abrasive particle dispersing in medium, which is a kind of abrasive products with excellent chemical and mechanical properties, and can be used for the grinding and polishing of silicon wafer, compound crystal, precision optical device, liquid crystal panels, and metal artifacts. Abrasive drawing technology is a key factor of abrasive compound mechanical action, and different types and different particle size of abrasives have different grinding effect, suitable for different processing requirements. Generally speaking, the higher abrasive hardness, the bigger the particles, the higher grinding efficiency, the lower the processing surface finish; Instead, the lower abrasive hardness, the smaller the particle, the lower grinding efficiency, the higher the processing surface finish. The medium is the carrier of abrasives, which affects the dispersion of abrasive particle, and has cooling and chip removal effect in the process, and sometimes has the effect of chemical etching.
Advantages of alumina abrasive compound:
A, The modulation of abrasives;
B, It is excellently anti-rust for the equipments and workpieces with polymer water/oil soluble corrosion inhibitor;
C, It has less foam and good cleaning performance, instead of traditional emulsified oil (also called saponification oil, swire oil)
D, Drawing technology lapping compound contains special extreme pressure lubricating additive, which can timely cool cutting tool, and significantly reduce tool wear;
E, It has long service life, and the replacement period must be more than one year, which also conforms to the requirements of environmental protection, and can reduce waste and improve production efficiency.
F, It doesn’t have any harm to operation workers, and has no effect on the paint of the machine.
G, It has high transparency and can monitor the surface processing status of the workpieces.
Metal wire drawing process alumina abrasive compound can have high hardness of abrasive grain and sharp cutting edges, used for the grinding and polishing of some hard brittle materials such as diamond, zircon, optical glass, etc. It has unique toughness and sharpness that can achieve high grinding force and not easily get scratched, suitable for the grinding and polishing of precision metal materials, optical crystal, ceramic, and hard materials.